Overview
JOB PURPOSE
To ensure the continuous and efficient functioning of the packaging line as per IPS standards.
Responsibilities
PRINCIPAL ACCOUNTABILITIES
Ensuring packing machines are correctly allocated according to split and utilised to meet production requirements – change over bag maker and weighers when required and ensuring sufficient materials are available for production requirements.
- Ensuring required efficiency is maintained (85%) and machines run optimally.
- Minimising film waste to below 1.0%.
- Ensuring that quality control audits are carried out and relevant reports completed.
- Ensuring that all equipment are properly maintained by monitoring and informing engineering and by carrying out minor repairs on packaging equipment.
- Ensure good housekeeping – according to AIB standards and safety regulations.
- Ensure and support 5S & Kaizen implementation on line.
- Ensure in time and accurate input of data /Allergens change over starting and shutting down.
- Ensure support Packaging SETs for conducting packaging IPS on quarterly basis and follow up all identified opportunities to improve score >90%.
- Ensure daily meeting timely with engineering team to discuss previous day downtimes.
- Ensure line balancing at all times.
- Ensure autonomous maintenance of assigned bag makers as aligned with FLM.
- Ensure his/her safety & his fellow colleagues safety by actively ensuring compliance on all identified risks by HSE department
- Ensure CLTI for his/her machines as per set frequency.
- Work in close liaison with FLM & SET on execution of various packaging projects .
- Act as mentor/coach for newly on-boarded PMOS & help his FLM for coordination all assigned tasks.
- Coordinate with FLM & SET to extend TPM-AM pillar implementation across his Bank.
- Apart from the above, employee is expected to perform other accountabilities, time to time assigned by the manager.
KEY PERFORMANCE MEASURES (KPIs)
Film Waste (<1.0%).
- Plan Compliance (97%).
- Bag Maker efficiency (>90%).
- Packaging Consumer Complaints <0.1/MM bags
- Effective Labour Utilization
- Packaging Weak link conformance (>90% Green).
- IPS audit compliance >90%
- AIB audit compliance >900
DECISION-MAKING AUTHORITY
Complete freedom to make decisions and take actions as necessary to achieve the desired business results on bag makers (with or without reference to FLM).
Qualifications
EXPERIENCE / COMPETENCIES REQUIRED
Knowledge/Skill
Experience
Competencies
Diploma in Mechanical/Electronics.
- Relevant tertiary qualification
- Qualified from Xpert Packaging School.
Minimum 3 year Packing Machine experience
Analytical thinking
- Drive for results
- Intellectual Curiosity
- Integrity
- Developing others
